Driving through Mazabuka to Livingstone city.
Mazabuka is best know for its sugar Plantation the Nakambala sugar Estate the Home of Zambian sugar.
How To Manufacturing Sugar From Sugarcane In Sugar Mill With All Process 2021
Sugar comes in three varieties, One is M-Sugar, the Second is S-Sugar, and the third one is L-Sugar and all sugar mills separate them as per the grading. and maximum eat M type sugar and it is in demand in the markets. The complete PROCESS OF MAKING SUGAR FROM SUGARCANE takes around 3-4 hours (to crush sugar, make sugar and package it) :
1. crushing sugarcane and extract as much juice as possible
2. after that, steam it to make sugar syrup
3. after making sugar syrup, make mastic
4. then with the help of machines, convert these crystals into sugar granules
5. then packing them as per the grading
This plant has a capacity of 9,000 TCD (tons of cane per day) and daily crush about 8000 tonnes. need 9 megawatts power two turbines to run this type of plant. one quintal sugarcane yeild around 11-13kilos of sugar. and aport from sugar, sugar mills also can produce many other things like:
- Most of the sugar mills have started generating power.
- Sugar syrup and molasses are used to make ethanol and spirit.
- Sugarcane residue is used in making fuel and paper.
- The fresh mud is used in two different ways:
1. Organic compost or Pesticides.
2. Another one is Coal fuel for brick kilns.
Required machinery:
1.Weight cane machine
2. cane carriers
3. cane kicker
4. cane leveler
5. Fibrizor
6. Milling:
- Juice Heater, Juice Sulphiter, Treated Juice Heater, Clarifier, Evaporation
7. Turbine
8. Boiler
9. Pan supply tank
10. Centrifugal machine
* Topic covered :
1.How many types of sugar?
2. What are the types of sugar that people usually eat?
3. How to Manufacturing Sugar from Sugarcane?
4. What is the Process of make Sugar?
5. What are the machinery required for making sugar?
6. How much time is required to making sugar from sugarcane?
Chapters
0:00 Sugarcane crushing process
1:55 Juice extracting process
2:53 Bagasse store management
4:07 Power generating turbines
4:28 Juice heating process
5:00 Mud removing process
5:26 Juice syrup stage
5:47 Crystallizing process
6:55 Molasses separation process
7:54 Crystal sugar carrier
8:52 Moisture removing process
9:46 Sugar bagging process
10:46 Sugar godown management
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#SugarFactory
#JarandeshwarSugarMill
Kalomo
Kalomo Town
2015.12.29
Kalomo, Zambia
#Kalomo#Zambia#カロモ
TRAVELING TO MAZABUKA PART 1
Part 1 is a short video of the drive to Mazabuka Zambia, Zambia's home of Zambia Sugar situated in the Southern Province of Zambia. It is the capital of Mazabuka District, one of the thirteen administrative units in the Southern Province. The name Mazabuka originates from a Tonga local language word Twazabuka or Kuzabuka which means To cross over the river.
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The Volunteer Immersion Programme to the St. Bakhita Association in Mazabuka, Zambia
Snapshot of the Farm Stay:
The farm is what our school raised the 16,000 euro for. Our money has gone into building a piggery, which we saw under construction (it will be finished next month) and an irrigation system that was close to completion too. Boster, a man who came up through the Ark programme (the homes for the orphans) studied agriculture at university and is now the farm manager. He has already started growing cash crops such as tomatoes, which will be sold at the Mazabuka market to support the St. Bakhita Association and is also planning on growing corn to support the Ark programme. The boys all need to be fed, and as the staple in Zambia is nshima (pronounced shima) is made of cornmeal, the corn will be providing the backbone of the food for the Ark boys. We worked on the farm, hulling corn and separating it from the stalk after it had been dried in preparation to making the cornmeal (called mieli). This took all of Wednesday! Two of the ark boys who are currently waiting to go to University also stayed at the farm with us, Nchimunya and Moses. We spent the nights talking with them, learning so much about Zambia, their culture, traditions, ways of life etc.